CNC gantry milling simultaneously solves roughing and finishing of molds

I recently saw a post from a netizen on the forum. It probably means asking, is there a machining center that can do rough machining of the mold and finish milling?

The milling process of the netizen company is currently outsourced, and electric pulse and wire cutting are all done by themselves. However, there are two problems. The annual processing fee is up to one million, and there is no one-generation processing unit in the vicinity that can deliver in time, and the efficiency is very low. Often because the delivery is not timely, and the customer is very embarrassed, money is a small matter, the key is to fear losing old customers. Therefore, simply purchase a processing center of about 1 meter and process it yourself.

According to the situation of netizens, Xiaobian gave two suggestions:

1. Taiwanese machine.

Taiwan Yongjin, the first choice of mold processing center, low failure rate, a lot of features. However, the shortcomings are also obvious. The price is too high. Enterprises need to consider the cost recovery problem. If the order cannot be received continuously, once it is idle, the damage will be very serious. And the rigidity of the large vertical machining center is also congenital short board. It is like putting the w12 engine on the Chery QQ. Even if it has good power, it does not have a high rigidity structure and it is inefficient.

2. Domestic machine.

Domestically, it is 1 meter and 5 large Liga, and it can meet the rough and fine processing of the mold. It can be said that no machine tool brand can do it. Shenyang, Dalian and other brands, it is recommended to inquire, the basics of the basics do not use these beds.

Considering the optimization of input and output, the processing efficiency is at the same level as the Taiwan machine. It is recommended to understand our mold CNC gantry milling machine. Several leading enterprises in the mold formwork in Shanghai and Jiangsu have used our CNC gantry milling. .

You can look at the "Jade mold rack" in Shanghai, GS1015 CNC gantry milling field experimental data:

First, rough processing:

50mm face milling cutter, speed 600/rpm; cutting depth 1mm; feed 4000/min; metal removal rate 200cm2

Second, finishing:

 The inner cavity of the mold frame is milled, the size is about 300×240×40, the dimensional accuracy is controlled to 0.02mm, and the actual machining size is 0.015mm.

In terms of price, it is basically at a price level with Taiwan's large processing centers. And for the key development of the mold industry, in the technical support and after-sales service, at this stage by several of our company's executives in the mold company. Mold processing machine tools, we have truly achieved domestic leadership.